TrustFlexo Elevates Manufacturing Excellence: 60,000m² Facility Achieves Comprehensive 6S Management System Upgrade

Manufacturing excellence begins on the factory floor — and at Zhejiang Trust Machinery Co., Ltd., that philosophy has been elevated to a new standard. The company has successfully completed a comprehensive 6S management system upgrade spanning its entire 60,000 m² standardized production facility in Pingyang, Wenzhou, Zhejiang Province. This initiative encompasses Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardize (Seiketsu), Sustain (Shitsuke), and Safety — establishing a rigorous framework for workplace organization, equipment maintenance protocols, and continuous process improvement throughout every stage of flexographic printing machine assembly and quality assurance.

Under the upgraded 6S framework, each production zone — from CNC machining and precision grinding of impression rollers and anilox rollers to final assembly of stack-type and satellite CI flexo presses — operates under documented visual management standards including color-coded tool shadow boards, real-time production Kanban displays, and standardized work instruction cards at each station. Every flexo printing machine undergoes a 72-hour continuous running test before shipment, with automated data logging of servo motor temperatures, register accuracy drift, and tension fluctuation metrics. These measures have contributed to measurable improvements: on-time delivery rates exceeding 98% over the past fiscal year, and customer-reported after-sales response time reduced to under 24 hours globally. Complementing the on-floor upgrades, TrustFlexo has also expanded its remote diagnostic capabilities, enabling service engineers to troubleshoot client machines via secure VPN connection to the PLC and servo drive systems — minimizing downtime for overseas flexo press operators across 30+ export destinations.

"Quality is not just a department at TrustFlexo — it's embedded in every square meter of our facility and every decision we make," emphasized the company's Quality Assurance Director. "From the moment raw steel enters our workshop to the day a bag making machine or CI flexo press arrives at a customer's plant, our 6S-driven process ensures consistency, traceability, and reliability that our partners can depend on." With 60+ patents and National High-Tech Enterprise certification achieved in 2025, TrustFlexo continues to strengthen its position as a premium China flexo machinery supplier that combines traditional manufacturing craftsmanship with modern lean management principles.